Why Do Video Game Controllers Break Easily When Dropped?

The Durable Controller Conundrum

I've owned my PS3 controller since 2011, playing games on a console that I no longer use. Over these nine years, I’ve experienced countless drops, yet the controller continued to hold up. However, after so many mishaps, my butterfingers finally did it; the controller cracked, and ever since, it's been a troublemaker. It would start causing glitches, requiring me to fix it by either smacking it with a screwdriver or simply shaking it vigorously.

Ultimately, it gave up the ghost a few months ago. Despite my best efforts, the controller became unreliable, leading me to purchase a new one. This experience made me question, 'Why do video game controllers break so easily when dropped?'

Material and Cost Considerations

The answer lies in the materials used and the cost constraints of manufacturing controllers. Many controllers are made of low-grade plastics to keep costs below $100. These materials, while cheap, are not durable. Add to that the high demand and limited resources, which make it challenging to source high-quality components.

Light Weight for Comfort

Controllers are designed to be held in your hands and supported by your upper arm muscles. If a stronger material like aluminum were used, the overall weight would significantly increase, making the product uncomfortable to use for extended periods. This would tire your arms much faster than the game could.

Cost and Manufacturing

Manufacturing a controller with a single piece of stronger material, like the aluminum and carbon fiber in my custom PS4 controller, would be an expensive process. Injection molding is not practical for such materials because single-piece designs are more resilient but also more costly to produce. This higher cost would limit the product’s market appeal, affecting the customer base.

Exceptions to the Rule

While most controllers are made from low-grade plastics, there are exceptions. For instance, my custom PS4 controller, with its carbon fiber and aluminum parts, is significantly more durable. Despite being heavier, it survived a midday chew from my dog,Boxer, with almost no damage. This strong material and design showcase the potential for durable controllers, provided there is no financial constraint on the manufacturer.

Conclusion

The fragility of video game controllers when dropped can be attributed to a combination of lightweight materials chosen for maximum comfort and cost-efficiency. While the market is flooded with affordable controllers, there are also high-end options that prioritize durability. As technology advances, we can expect more robust designs in the future, offering gamers reliable controllers that can withstand the rigors of daily use.